Sorting Model using Robotic Arm with Image Processing

Authors

  • Nguyen-Khoa Tran Ho Chi Minh City University of Technology and Engineering (HCM-UTE)
  • Dinh-Khang Nguyen Ho Chi Minh City University of Technology and Engineering (HCM-UTE)
  • Phong Luu Nguyen Ho Chi Minh City University of Technology and Engineering (HCM-UTE)
  • Nhat-Anh Huynh Ho Chi Minh City University of Technology and Engineering (HCM-UTE)
  • Thanh-Hung Tran Posts and Telecommunication Institute of Technology (PTIT)
  • Khac-Dinh Nguyen Hyosung Dong Nai Company
  • Xuan-Anh Dinh Ho Chi Minh City University of Technology and Engineering (HCM-UTE)
  • Binh-Hau Nguyen Posts and Telecommunication Institute of Technology (PTIT)
  • Gia-Phu Nguyen Ho Chi Minh City University of Technology and Engineering (HCM-UTE)
  • Minh-Phuoc Cu Cao Thang Technical College

DOI:

https://doi.org/10.59247/jfsc.v4i3.387

Keywords:

Automation, Computer Vision, Image Processing, Industrial Applications, Object Sorting, Robotic Arm

Abstract

This paper presents the design and implementation of a product sorting model using a robotic arm integrated with image processing techniques. The system consists of a conveyor belt, a vision module, and robotic manipulators that work together to identify and classify objects through a camera and computer vision algorithms that detect product characteristics. The robotic arm then performs the corresponding sorting operation according to product quality requirements. The hardware design includes the construction of the robotic arm, control circuits, and integration with actuators, while the software design focuses on developing image processing algorithms and communication between the vision system and the robot controller. Experimental results show that the system achieves an average size measurement error of approximately ±2 mm, a classification accuracy of about 95%, and an average processing time of 2–3 seconds per product. These results demonstrate reliable recognition and classification performance compared to some previous research models. The proposed model emphasizes the feasibility of combining robotic manipulation and computer vision for automated sorting tasks in industrial applications such as food processing, household tools, and medical instruments, while also serving as a practical training platform for students in technical education. Future improvements may include optimizing vision algorithms, enhancing the mechanical design of the robotic arm, integrating artificial intelligence to improve safety, and expanding the system’s capability to handle more complex classification tasks.

References

L. Fernandes and B. R. Shivakumar, “Identification and Sorting of Objects based on Shape and Colour using robotic arm,” in Proceedings of the 4th International Conference on Inventive Systems and Control, ICISC 2020, pp. 866–871, 2020, https://doi.org/10.1109/ICISC47916.2020.9171196.

V. Pereira, V. A. Fernandes, and J. Sequeira, “Low cost object sorting robotic arm using Raspberry Pi,” in 2014 IEEE Global Humanitarian Technology Conference - South Asia Satellite, GHTC-SAS 2014, pp. 1–6, 2014, https://doi.org/10.1109/GHTC-SAS.2014.6967550.

O. K. Meng, O. Pauline, L. E. Soong, and S. C. Kiong, “Robotic arm system with computer vision for colour object sorting,” International Journal of Engineering and Technology(UAE), vol. 7, no. 4, pp. 50–56, 2018, https://doi.org/10.14419/ijet.v7i4.27.22479.

A. S. Shaikat, S. Akter, and U. Salma, “Computer Vision Based Industrial Robotic Arm for Sorting Objects by Color and Height,” Journal of Engineering Advancements, vol. 01, no. 04, pp. 116–122, 2020, https://doi.org/10.38032/jea.2020.04.002.

X. Ye, Y. Zhou, H. Guo, and Z. Luo, “A computer vision-based approach to automatically extracting the aligning information of precast structural components,” Automation in Construction, vol. 164, p. 105478, 2024, https://doi.org/10.1016/j.autcon.2024.105478.

H. Q. T. Ngo, “Using HSV-based approach for detecting and grasping an object by the industrial mechatronic system,” Results in Engineering, vol. 23, p. 102298, 2024, https://doi.org/10.1016/j.rineng.2024.102298.

M. Abdullah-Al-Noman, A. N. Eva, T. B. Yeahyea, and R. Khan, “Computer Vision-based Robotic Arm for Object Color, Shape, and Size Detection,” Journal of Robotics and Control (JRC), vol. 3, no. 2, pp. 180–186, 2022, https://doi.org/10.18196/jrc.v3i2.13906.

O. Aburas, H. M., A. Elnageh, M. Ebshish, and M. Algadi, “Designing and Implementing a 3DOF Robotic Arm for Color Sorting and Object Identification Using Computer Vision Technology,” The International Journal of Engineering & Information Technology (IJEIT), vol. 12, no. 1, pp. 71–78, 2024, https://doi.org/10.36602/ijeit.v12i1.479.

C. Kaymak and A. Ucar, “Implementation of Object Detection and Recognition Algorithms on a Robotic Arm Platform Using Raspberry Pi,” in 2018 International Conference on Artificial Intelligence and Data Processing, IDAP 2018, Malatya, Turkey, 2019, pp. 1–8, https://doi.org/10.1109/IDAP.2018.8620916.

J. Wu, “Enhancing Object Sorting Under Low-Light Conditions with CLAHE, Gaussian Blur, ROI, and Custom PID on a Raspberry Pi Robotic Arm,” Applied and Computational Engineering, vol. 96, no. 1, pp. 93–98, 2024, https://doi.org/10.54254/2755-2721/96/20241240.

J. M. S. T. Motta, G. C. De Carvalho, and R. S. McMaster, “Robot calibration using a 3D vision-based measurement system with a single camera,” Robotics and Computer-Integrated Manufacturing, vol. 17, no. 6, pp. 487–497, 2001, https://doi.org/10.1016/S0736-5845(01)00024-2.

S. W. Wijesoma, D. F. H. Wolfe, and R. J. Richards, “Eye-to-Hand Coordination for Vision-Guided Robot Control Applications,” The International Journal of Robotics Research, vol. 12, no. 1, pp. 65–78, 1993, https://doi.org/10.1177/027836499301200105.

D. Wang, Y. Bai, and J. Zhao, “Robot manipulator calibration using neural network and a camera-based measurement system,” Transactions of the Institute of Measurement and Control, vol. 34, no. 1, pp. 105–121, 2012, https://doi.org/10.1177/0142331210377350.

M. Bowman and A. Forrest, “Transformation calibration of a camera mounted on a robot,” Image and Vision Computing, vol. 5, no. 4, pp. 261–266, 1987, https://doi.org/10.1016/0262-8856(87)90002-3.

A. K. Singh and M. S. R. Ali, “Automatic sorting of object by their colour and dimension with speed or process control of induction motor,” in Proceedings of IEEE International Conference on Circuit, Power and Computing Technologies, ICCPCT 2017, 2017, pp. 1–6, https://doi.org/10.1109/ICCPCT.2017.8074289.

L. Li, X. Yang, R. Wang, and X. Zhang, “Automatic Robot Hand-Eye Calibration Enabled by Learning-Based 3D Vision,” Journal of Intelligent and Robotic Systems: Theory and Applications, vol. 110, no. 3, p. 130, 2024, https://doi.org/10.1007/s10846-024-02166-4.

J. Dirr, J. C. Bauer, D. Gebauer, and R. Daub, “Cut-paste image generation for instance segmentation for robotic picking of industrial parts,” International Journal of Advanced Manufacturing Technology, vol. 130, no. 1–2, pp. 191–201, 2024, https://doi.org/10.1007/s00170-023-12622-4.

H. Deng, J. Shi, J. Cui, S. Bai, and X. Zuo, “A robotic grasping method of box-shaped objects based on Dual-Stream You Only Look Once framework,” Engineering Applications of Artificial Intelligence, vol. 159, p. 111559, 2025, https://doi.org/10.1016/j.engappai.2025.111559.

Coordinate axes for the robot arm system

Downloads

Published

2026-09-02

How to Cite

[1]
N.-K. Tran, “Sorting Model using Robotic Arm with Image Processing”, J Fuzzy Syst Control, vol. 4, no. 3, pp. 251–257, Sep. 2026.

Similar Articles

You may also start an advanced similarity search for this article.

Most read articles by the same author(s)